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OUR ROLE

Protecting People From Chemical Threats

Operator in protective equipment using a PolyCAT containment system during a chemical response exercise
FOUNDED ON MoD EXPERTISE

Chemical Agent Neutralisation Specialists

POLYCAT was founded by PhD scientists and engineers with decades of experience developing technologies for the UK Ministry of Defence, specialising in chemical weapon disposal.

Detoxification, Engineered for Scale

Our mission is to provide effective and reliable solutions for the detoxification of hazardous chemical materials, including CWAs.

We develop and supply specialised powder formulations designed to immobilise and detoxify CWAs and other hazardous liquids in bulk neat quantities. Further applications include spills, surface decontamination, and remediation of contaminated sites.

Designed for the Field

By providing effective, low-cost and easy-to-use solutions for military personnel and emergency responders, we help protect lives, strengthen operational readiness and contribute to a world where the risks posed by hazardous chemicals are responsibly eliminated.

A laboratory environment with specialist testing equipment at a PolyCAT facility
FACILITIES & CAPABILITIES

Facilities for Applied Research, Testing & Development

Located on a rural farm business park, POLYCAT operates from a newly refurbished facility designed to support the full development cycle — from research and formulation through to testing and operational evaluation.

Core Capabilities

Our facilities support research, development, testing, and operational evaluation across laboratory, workshop and field environments.

Research & Development

Air-conditioned laboratory facilities supporting organic chemistry research, with deep expertise in toxic chemicals, their synthesis and breakdown pathways, signatures, sampling, and analysis.

  • Full wet-lab setup with extensive bench space

  • Large multi-purpose ducted fume cupboard

  • Bench and pilot-scale hazardous chemical and simulant work

  • Currently not Schedule 1 licensed

Design, Prototyping & Fabrication

In-house mechanical design and workshop facilities enabling rapid prototyping and system iteration.

  • Welding and metal fabrication

  • Custom fixtures, housings and test hardware

  • Plasma cutting

  • Additive manufacturing (3D printing)

Product Testing & Evaluation

Facilities to design, build and operate safe, purpose-built test rigs for product validation and performance assessment.

  • Bespoke testing rig design and fabrication

  • Facilities available for customer-led testing and evaluation

  • Internal validation and development testing

  • Collaborative test programmes supported on site

Electronics & Control Systems

In-house capability covering electronic system design, control architecture and software development.

  • Sensor integration and instrumentation

  • Embedded and application-level software

  • Control system design and build

  • Process and system integration for test and deployment environments​

Ultrasonics & Particle Characterisation

Specialist expertise supporting the development and evaluation of powder-based systems.

  • Ultrasonic technologies

  • Particle sizing and behaviour analysis

  • Performance characterisation and monitoring environments​

Outdoor Test & Training Areas

Outdoor areas available to support realistic testing and training beyond the laboratory.

  • Hardstanding test areas

  • Open field environments

  • Woodland terrain

  • Suitable for deployment trials and practical evaluation

Exterior view of a PolyCAT site building in a rural setting used for supporting facilities and on-site work

Supporting Facilities

Alongside its technical capabilities, the site includes well-equipped breakout and meeting spaces to support briefings, collaboration, and extended on-site work.

 

The facility is located in a quiet rural setting, providing a discreet and focused working environment with open countryside views.

For further information on facilities, testing capabilities or site access, please contact the team.

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