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DRY DETOXIFICATION SYSTEM

SPILLCAT

Developed by former Ministry of Defence scientists, SPILLCAT is a next-generation dry detoxification system that rapidly immobilises and safely neutralises toxic chemicals, using up to 10× less material.

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Engineered for operational environments, it enables effective containment through direct application or deployment with compatible delivery systems, requiring no mixing or additives.

The SPILLCAT range: Munition Transport Drum, three Kill Drums, Tea Bags, a powder pouch and the Kill Bag
01
2:1

MMx

Mustard Agents
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For use against

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HD

Sulfur Mustard

L1

Lewisite-1

L

Technical Lewisite

YA

50:50 HD:L mixture

02
3:1

GMx

G-Series Agents
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For use against

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GA

Tabun

GB

Sarin

GD

Soman

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03
2:1

VMx

V-Series Agents
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For use against

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VX

VX

A230

A230

A234

A234

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04
4:1

UMx

Universal
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For use against

All listed neat liquid chemical agents, including precursors, for use when the threat is unknown or cannot be immediately identified.

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Neutralisation ratio by mass (Powder : Agent)

TARGETED & UNIVERSAL FORMULATIONS

Optimised for Known & Unknown Threats

Three agent-specific formulations deliver optimum performance against known threats, with a universal formulation providing effective neutralisation when agent identification is uncertain.

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 Tested & Verified

Independently

Every formulation has been tested and verified against live chemical agents by accredited independent and government laboratories to confirm its real-world performance against the most toxic liquid threats.

Detailed test data, methodologies, and verified results are available for review, providing full transparency on performance across tested agents.

Detailed test data, methodologies, and verified results are available for review, providing full transparency on performance across tested agents.

View Tested Agents & ResultsDownload Overview (PDF)
Selected Live Agent Test Results
HD (Sulfur Mustard)
--%
GB (Sarin)
--%
VX
--%
A230
--%

99% destruction threshold

Operator in full protective equipment responding to a chemical incident with Spill-CAT deployment equipment

01  Respond

Stable

SPILLCAT’s catalytic, temperature-resilient chemistry allows safe long-term storage without degradation — ensuring readiness in the field, laboratory, or warehouse.

Portable

Its lightweight, dry formulation is easy to transport and deploy in any environment — as little as 2 kg neutralises 1 kg of agent.

Operator deploying Spill-CAT neutralisation material during controlled chemical hazard mitigation

02  Deploy

Simple Deployment

Its coarse dry-powder formulation requires minimal training, with no mixing and no additives such as water or oxygen, enabling rapid containment through direct application or with compatible delivery systems.

Safe to Handle

Formulated without corrosive ingredients or heavy metals, SPILLCAT is safe to handle with minimal PPE.

Operator transferring neutralised chemical residue into a sealed hazardous waste container

03  Dispose

Proven Detoxification

Independently verified in live-agent testing, SPILLCAT neutralises the most toxic chemical threats in a controlled manner with no off-gasing.

Easy Disposal

After neutralisation, residues are fully contained to prevent environmental dispersal and can be safely incinerated or disposed of via standard hazmat waste streams.

OPERATION READY

Designed for Every Phase of Detoxification

SPILLCAT is engineered for reliability and safety in real-world conditions — balancing performance, operator protection, and environmental responsibility from storage through to final disposal. Each element has been tested to simplify response, protect operators, and eliminate secondary hazards.

Field operator applying Spill-CAT during controlled chemical hazard response operation
Chemical Weapon Payloads

For operational use on military bases and in the field, SPILLCAT absorbs and neutralises a wide range of chemical warfare agents quickly and safely — enabling rapid decontamination of equipment, surfaces, and containment areas.

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Designed to integrate with existing CBRN response workflows, SPILLCAT reduces responder exposure, prevents secondary contamination, and simplifies disposal and site handover.

NEUTRALISATION IN THE FIELD

For Deployment across Defence, Industry & Emergency Response

SPILLCAT delivers reliable chemical neutralisation wherever toxic hazards demand rapid, ruggedised, field-ready response.

For pricing, availability, or to discuss custom system requirements, our team can advise on the best SPILLCAT configuration for your operational needs.

Request Technical Briefing
SPILLCAT Kill Bag with vent and inlet ports and an instruction label on the front

SPILLCAT Kill Bag

Designed for field deployment with Valent Applications Viper™ and Monica™ munition extraction systems, the SPILLCAT Kill Bag is a ruggedised, man-portable containment system, providing a compact and controlled environment for the safe absorption and destruction of chemical agents.

Agent
Capacity
5.0
litres 
Weight
(inc. dry powder)
14.7
kilograms

KEY FEATURES

Fluoropolymer liner. Chemically inert and compatible with aggressive agents.

Single-munition neutralisation. Safely contains and neutralises a 155 mm CW payload (≈4.5 L).

Staubli inlet interface. Supports remote drill-and-drain extraction systems.

CBRN-rated filtration. Prevents toxic vapour release during filling.

Request Pricing
Three SPILLCAT Kill Drums in small, medium and large sizes, each with a lid-mounted filter

SPILLCAT Kill Drum

Designed for higher-capacity operations with Valent Applications Viper™ and Monica™ munition extraction systems, the SPILLCAT Kill Drum provides scalable performance, enabling controlled neutralisation of bulk agent quantities or multiple small targets.

Agent
Capacity
3/6/10
litres 
Weight
(inc. dry powder)
14/25/38
kilograms

KEY FEATURES

316L Stainless Steel. High chemical resistance. Also available with PFA lining.​

Bulk neutralisation capability. Designed for emptying and neutralising multiple small targets or aggregate volumes.

Configurable inlet interface. Range of fill ports available, with a standard Staubli “lossless” connector for controlled agent transfer.

CBRN-rated filtration. Prevents toxic vapour release during filling.

Request Pricing
DELIVERY FORMATS

Tailored Systems for Chemical Weapon Neutralisation

Purpose-built to work with specialist extraction and transfer systems, SPILLCAT’s delivery formats offer compact mobility for field response, and robust capacity for large-scale neutralisation and disposal.

SPILLCAT Munition Transport Drum cut away to show a munition packed around with Tea Bags, two spare bags alongside

SPILLCAT Munition Transport Drum

A standard commercial HDPE drum with or without an integrated CBRN-rated filter. Supplied with sufficient SPILLCAT teabags to pack around the vessel before transport.

KEY FEATURES

Commercial HDPE drum. Built on a standard, widely available drum body.

Optional filter. Can be supplied with the lid adapted to take a CBRN-rated filter.

Range of sizes. Different drum sizes available to suit the item being moved.

Supplied with SPILLCAT Tea Bags. Individually wrapped and sufficient to pack around the vessel or contaminated item.

Request Pricing
SPILLCAT Tea Bag, a square porous sachet printed with the POLYCAT logo

SPILLCAT Tea Bag

Designed to absorb and destroy 0.2 L of uncontained CWA. The 25 x 25 cm, tough, porous Tea Bags can be packed around munitions or containers for safe transport. 

KEY FEATURES

0.2 L per bag. Each teabag holds sufficient SPILLCAT for 0.2 litres of CWA.

25 × 25 cm format. Convenient size for spills or packing around CW related items.

Porous woollen construction. Tough, lightweight and absorbent.

Individually wrapped. Each bag stays sealed until the point of use.

Request Pricing
SPILLCAT Dry Detox Powder MMx pouch beside a mound of the dry powder

SPILLCAT 2.5kg Pouch

2.5kg of SPILLCAT powder, enough to destroy 1 litre of CWA. Powder pouches are used in-situ to fill Kill Drums/other containers. Can also be used on spills.

KEY FEATURES

One pouch, one litre. Nothing to weigh or measure. Holds sufficient SPILLCAT for one litre of CWA.

18-month shelf life. Two-layer LDPE and Mylar construction with an oxygen excluder to prolong shelf life.

Independently Tested. Destroys 99.96% of CWA.

Easy to use. Just tear/cut open, dispense into container, add the agent and leave. No Mixing. No additives. No solvent.

Request Pricing
  • The active ingredients of SPILLCAT are an inorganic catalyst and an organic nucleophile that irreversibly react with the chemical agent leaving detoxified byproducts.

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    To prolong the shelf life of the powder mixes and aid absorption and dispersal of the agent throughout the powder mix, various additives have been included in the formulations. These function as desiccants, antioxidants, acid scavengers, and anti-caking agents. They are stable and non-toxic.

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    Furthermore, as the powders are designed to degrade the chemical agents in a controlled manner (although an exotherm is possible as reaction rates are proportional to temperature), an absorbent has been included to rapidly immobilise the liquid chemicals into a ‘solid’ matrix, while the active components get to work degrading the agent. The absorbent is a cellulose-based granular powder and is non-toxic.

  • SPILLCAT formulations vary depending on the class of target chemical agent. End users can select formulations based on expected threat profiles—for example, European users managing abandoned chemical weapons with known payloads may choose agent-specific formulations, while the Universal formulation offers broader applicability and remains at an earlier stage of testing.

  • Yes. The coarse dry powder is pre-formulated and active as supplied. SPILLCAT can be applied directly from 2.5 kg bags by pouring onto the target, without the need for any delivery system or mixing with water or additives. This eliminates preparation time, reduces equipment dependency, and removes common failure points associated with mixed or activated neutralisation systems.

  • SPILLCAT is designed to gently destroy agent without generating excessive heat. As a result, the formulation works in a two-step process to first rapidly adsorb the agent, then to more slowly destroy it. Depending on agent and ambient temperature, the process is complete in 8 hours to 7 days.

  • The reaction with some agents (particularly Mustards and Lewisites) can be exothermic, and, in some cases small quantities of gases can be evolved; however, the chemical process does not liberate acid gases. The chlorides and fluorides are trapped in the solid matrix as salts.

     

    As a precaution, the Kill Bag and Kill Drum delivery systems are fitted with standard DIN40 CBRN rated filter canisters to remove any hazardous vapours. It is also expected that operators will be wearing PPE.

  • Depending on the agent destroyed, the end product is a dry solid or near solid powder. This can be fed into existing incineration facilities directly, or standard hazmat waste streams (depending on territory).

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    It should be remembered that Kill Bags and Kill Drums may have very low levels of residual contamination in and/or around the entry port.

Technical FAQ

Answers to commonly raised technical questions. For requirements not covered here, please contact us to discuss your operational needs.

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